Our goal is simple...provide
you with the means to build your bike the way you want it,
by offering top-quality parts and services, along
with one-to-one attention, not found elsewhere and without
charging and arm and a leg. We constantly strive to give the
biggest bang for the buck. We are fellow enthusiasts and know the
difference between value and price. We also challenge the status
quo. After all, some of the most innovative ideas come from thinking
"outside the box". Anyone can retail items, cheap or high quality;
few care enough to to learn the differences. Fewer still know the
various idiosyncrasies of specific models, in other words what works
with what. Only a tiny handful can, or will, modify parts for
seamless integration into a given project. The best componentry in
the world is worthless if you can't use it. While others
routinely ask "why?", we continually ask "why not?".
In numerous instances, we design, engineer & produce unique
items that make it possible to simply bolt-on world-class running
gear. The most expensive items are not necessarily the best
values while the least expensive rarely deliver much value
beyond the initial pricetag. Half-price engines, suspension and
brake systems that last half as long offer less value and end
up costing you more dollars over the long haul; they also bring
the twin disappointments of poor performance and added
downtime. We tell it like it is. Our focus: world-class
quality, value and after-the-sale support. We remain the only
true one-stop shop.

Motor City
Minitrails began in late 1999. We were
looking for a small bike to take along on camping trips to northern
Michigan. The bike had to be able to carry two passengers over miles
of hilly logging roads, keep up with normal road traffic and
it had to fit inside a small van loaded with camping gear. A visit
to the local Honda dealer piqued our interest, but
their lack of CT70 models sent us packing. Actually,
we had been aware of the Honda Minitrails since they debuted
in 1969 and had always appreciated the refinement of such a
diminutive bike as well as its portability. A few months of
searching netted what we thought was a nice candy ruby red K1 model
CT70 with less than 3000 miles on the clock.
The bike was
as we remembered ...mostly. It rode surprisingly well, started
easily and the transmission shifted as one would expect of a Honda.
Unfortunately, it was a short honeymoon. The bike was,
after all, nearly 3 decades old and it showed. We
wanted a nice riding, nice looking bike, with enough grunt to
cruise along at 50-55mph on the road with braking and
suspension to match. What we had was a marginally 40mph
bike, with weak springs, dry rotted tires, pitted chrome,
rusted-through exhaust and lots of surface
rust. With the `99 season over, we set our sights on
2000. This is where our odyssey began in earnest.
Blah-Blah-Blah...the rest of the
story
Right from the
start, we figured that it would take another $1000 to freshen
the bike with a bore-up kit, replacement of worn out parts and
partial refinishing. Then, by chance, we came upon a
similar vintage JDM ST70 Dax that was missing everything from the
frame top tube up. It looked like total junk, but would be a cheap
source of spare parts and for the $200 asking price it was a
no-brainer. After several weeks of research, we discovered that
the cost to restore/modify either bike would be roughly the same!
Parts were available, but finding good information was tough, if not
impossible. Every parts and service vendor had his own
agenda and that just added to the confusion. The question boiled
down to whether we would start with a remarkably complete,
unmolested CT70 or simply use the stripped ST70 as the basis
for our custom minitrail. The same basic components would be used
from either bike. It seemed a shame to discard most of a
complete and restorable original, so we started with the
pre-stripped, left-for-dead, ST. With 20+ years of automotive
restoration experience, this was going to be a walk in the park.
Well, anyway, that's what we thought...
By the time
the rolling chassis was done, we had $1500 invested and that's
without labor! The frame had been sandblasted by a commercial outfit
and was so rough that the bare metal had to be hand sanded before it
could be primed. It had the texture of 100 grit sandpaper. We
cringed at the thought of all the metal that had been removed
unnecessarily. The finished bike was a pleasure to ride but not
without it's shortcomings. The new, adjustable, rear shocks squeaked
and groaned over every bump, the "European" Honda copy 110cc engine
turned out to be a Chinese knockoff with a weak clutch and
balky-shifting transmission that refused to go into neutral when
hot. The bike was capable of cruising at 45-50mph, which although
adequate, was slightly disappointing. With the parts total of
the completed build topping the $3000 mark, we knew that
something wasn't adding up. We were just glad that we hadn't spent
even more. Keep in mind that this was 1999 and the greenback
was 50% stronger on the world currency market than it would be
nine years later. One dealer tried convincing us that we
needed to spend $3500 to upgrade to front and rear to disc brakes,
claiming that the OEM brakes wouldn't work at speeds above 40mph. It
was clear that we had been dealing with outfits only interested
in selling parts. We knew we could do better.
Picking up where
others leave off...It seemed that everywhere we
rode the bike, the questions and comments followed.
Inquiries began coming in, just from word-of-mouth
referrals. Clearly, these little bikes had a large following. We
knew that we could implement major improvements in
the restoration process by moving most of the work in-house.
This gave us control over the separate processes and the ability to
focus on detail in a way that the big commercial outfits could
not. Soon, we had developed our own abrasive media mixtures
that allowed even soft metal to be thoroughly cleaned without
damage. By using low-pressure we quickly found that delicate parts
like plastic headlight shells and even, in some cases, VIN tags
could be cleaned of paint overspray without damage. Polishing and
painting came next. By the end of our first year, we could turn out
complete restored bikes for not much more than we had paid for
parts, materials, and plating a few months
earlier.
The
restoration work continued at a fairly even pace through 2003. Late
in that year we came to another crossroad. It was time to build
another custom bike, one that would showcase our unique
approach and also raise the bar. We began
investigating top-of-the-line engines, front ends and brakes. It
would have been only too easy to sink 8-10 grand into those
items alone and when the suppliers' stories kept changing, for
the worse, during subsequent follow-up calls, it was obvious that we
were being sold a bill of
goods...again! Even top-of-the-line products can be
no better than the support of the seller and these guys were
obviously not up to the task. When pressed, it was clear that
they were interested in moving tonnage and once
the discussion moved beyond simple bolt-ons, "I don't know" and
"we've never seen that before" and the like became the
universal replies. Following this path, it would have been a virtual
repeat of our first custom build. We had to accept mediocre results
the first time around, going with the same sources would
have resulted in more of the same. This is where we parted company
with the mainstream and began to follow our own
direction.
We
had seen an ATC110 motor installed in a CT70. It was
a hack job and the recoil start was silly on a bike, but did show
promise if it could be done well. A CT110 engine was sourced, along
with running gear from a number of other Honda models. Using the
dual-range gearbox of the CT110 engine, we would have a true
dual-purpose machine with a vastly superior clutch, transmission and
electrical system. The clean design of CT110 shocks and heavier
springs, along with the bigger bike's footrest/sidestand assembly
would offer improvements as well. Thus it was decided that we'd
continue along that line and build an all-Honda "parts bin"
custom that would be finished like a piece of jewelry while still
retaining an overall OEM look... a bike built "the way the
factory should have done". It was a fairly tall order and the
kind of challenge we sought. As luck would have it, we found a bare
ST70 frame, that no one wanted, for $10 at a swap meet. There were many issues that would have to be dealt
with in fitting the engine to a CT70 (identical to the
ST70) frame and, unfortunately, the lower engine mount was the
killer; it lined-up with the brake arm pivot and we
weren't willing to make this kind of irreversible change to the
frame.
From bad-to-worse, to
better-than-ever... It was back to the drawing
board. We had already begun looking abroad for ideas. From
time-to-time a custom bike from Japan would pop-up at a show, swap
meet or for sale through other means. These offered tantalizing
glimpses of new and creative setups. It was during this
phase of our research that we discovered a world of possibilities
unimagined only a few months earlier. Bigger, better, more powerful
engines than we had seen; shocks, wheels, exhausts, front ends,
brakes, tires etc., that just weren't available here. This was
it! The price/performance/value equation was overdue for
some adjustments. Not everyone wants a fragile high-strung
racing machine especially when the same or better
performance can be had for far less money.
The first
eye-opener came in the form of a new-generation Honda 110cc engine
built for the Asian market. European tuners had been getting 20+hp
out of these motors while retaining OEM Honda reliability
and had been cleaning-up at the races. The ultimate racing
tunes reportedly put down 23-26hp and had been flirting with
the 90mph mark. A reliable 75-80mph street bike that wouldn't
break was now possible. The motors were't exactly cheap, but
were about half the cost of the best aftermarket setups sold to
the USA market. Plus, they came equipped with the beefiest
gearboxes, clutches and oil pumps made...right from Honda. The first
step was to test a bone-stock version in the red Dax, which had
become the shop bike. To say that the new motor was a revelation is
an understatement! The Chinese 110 had, after 750 miles, improved
somewhat and the trans was shifting better, but still wasn't what we
would call smooth or quiet. The new Honda was mechanically
quieter, far smoother running and shifting right
out-of-the-box. It took less than 500 feet of riding to recongnize
the difference. The Chinese motor had rubber-isolated motor mounts
and a performance cam, the Honda did not. The icing on the cake was
the additional 7mph it added. Now we could cruise at 55mph all day
long and top speed rose to an amazing 67mph. The bike now felt more
like a "real bike". Everything we had seen and heard about the new
motors had turned out to be true...and we had begun with a "yeah
sure, right, whatever" attitude.
We soon
imported another one of these fine motors, only this time a tuned
version with 140cc displacement and 20hp on tap. The saga of
that build is detailed in "The Custom Special" section. As we had
intended, the project grew into a tour de force of
mechanical art. The finished bike set a new mark for "state of the
art" - an 80mph mini grand tourer, with brakes & suspension to
match, real Honda power and virtually no off-the-shelf parts to be
found anywhere. The lion's share of the componentry was replaced
with custom handmade alloy versions, all finished to
jewelry-like perfection. The bike was an overwhelming success,
fulfilling three main purposes: a good challenge, proving
conclusively that such a project could be realized and lastly,
showcasing the kind of skills available here - a "concept car"
equivalent for the CT70 set.
Now, after
years worth of research and development we continue to bring
the high-end minitrail to you, continually raising the bar
along the way and keeping the iconic little bikes viable for
decades to come. Much has changed over the last decade. We have
scienced-out many areas of both concours-level restoration and
custom projects. Every year we receive glowing feedback from a
number of happy clients with trophies for "best in show", "people's
choice" and "best paint", along with a rapidly-growing number of
serious riders who have chosen the restomod or full-on custom route.
The USA small bike scene has matured and may is close to
"critical mass", as we predicted. In terms of
the purist/collector end of things, NOS parts and complete
unmolested original bikes have become fewer & farther between.
Fortunately, market values have largely kept pace and the CT70
is a well-established & legitimate marque. We have made and
continue to make serious inroads into making
museum-quality/concours restorations viable. For
the growing contingent of serious riders, we've made it
possible to transform these bikes into serious road &
dual-sport machines, capable of easily covering 100 miles in
an afternoon, without undue rider fatigue. Progress in
this area continues through our "Skunkworks" program of
in-house/made-in-USA custom parts & integrated packages.
And, of course, we continue to turn out custom-fabricated one-off
parts at bargain prices. While the resto end is moving along
predictably, as with any collectible machine, the aftermarket end
(i.e. restomod, custom and PRC knockoffs) has split into distinct
camps: high-quality and low-cost lookalike. We're sticking to our
original "old school" philosophy: quality doesn't cost, it pays.
Things like real Honda engines, KYB & Showa suspension, Nissin
& Brembo brakes, and our skunkworks products all have one
element in common, they work well & reliably. Taking a bike
originally setup for 35-40mph speeds and young riders, in the era of
6v electrics & breaker point ignition and turning it into a
well-balanced, reliable, 50-60+mph dual-sport tourer or road
machine requires real running gear (engine, suspension &
brakes). Circa 2009, we now have well-proven solutions with
tens of thousands of miles of real-world testing & use and
thousands of hours of development work behind them. The list of
high-end aftermarket items has grown and continues to grow. At this
point, we've partially distilled this broad array down
into something manageable, providing a solid base while still
allowing virtually unlimited potential for individual creativity.
Unfortunately,
there can be even more confusion with cheap, low-grade, lookalike
items. We've seen and continue to see items, retailing for less than
the cost of the metal alloy used to make the real parts they pretend
to be, this includes engines, front ends, brakes, etc. Ebay and
other sites are rife with sellers of discount Chinese (PRC) parts,
many of whom make ridiculous claims and it seems like everyone has a
"pro" version of something, made to "highest quality" "top quality",
"perfect quality", or other such meaningless claim. There's not
a single relevant PRC brand moniker remaining on the US market
that was around ten years ago, most disappear less than 2 years
after hitting the market, usually via ebay. This applies heavily to
engines. It's one of the reasons why we're sticking with known
quality items. The same Honda engines available in 2000 are
still available, as are replacement & tuning parts for them.
What made these bikes icons in the first place, apart from the
timeless design, was their quality, longevity and parts
support. We are dedicated to maintaining that level of
dependability. Everyone wants the maximum return on their
investment, us included. But a bike that breaks 2 days before your
camping trip, needs a complete new replacement engine for want of a
$35 part that no one supplies, leaves you stranded on the
roadside or easily bottoms-out over normal road imperfections and/or
lacks the braking to match its speed are all bitter disappointments
that can easily outweigh a too-good-to-be-true price tag. A large
percentage of our clients who opt for "Skunkworks" and other
high-end items started out with the cheap stuff, found it wanting
and ended-up starting over with items that perform. A bike that runs
well and reliably enough that it can be taken for granted takes a
bit more of an investment up-front, but pays for itself many times
over. If you've come here and read this far, then you are obviously
looking for real substance and here, you will find it. Life is
short...quality lasts.
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